Senior Packaging Machinery Mfg. Co.

�� Single Profile Paper Corrugation Machine

Manufactured by Senior Packaging Machinery
At Senior Packaging Machinery, we build reliability into every roll.Our Single Profile Paper Corrugation Machine is designed to deliver precision flute formation and high-quality corrugated medium for packaging industries that value strength, speed, and consistency.
Engineered with advanced corrugating rollers, controlled heating systems, and heavy-duty bearings, this machine ensures perfect A/B/C/E flute profiles — maintaining uniformity, bonding, and :smooth operation at every stage.
---⚙️ Key Features-----

High-Precision Corrugating Rollers: Hardened and ground for consistent flute formation and long life.
Auto Temperature Control: Uniform heating through steam or electric system for perfect flute shape.
Sturdy Construction: Heavy-duty frame and bearings to minimize vibration and ensure stability.
Fingerless Design (Optional): Ensures continuous operation and uniform glue application.
Motorized Reel Stand (Optional): For easy roll loading and tension adjustment.
Quick Flute Change System: Enables fast shift between A, B, C, or E flute profiles.
High-Speed Operation: Smooth and silent running even at higher production speeds.


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�� Technical Specifications (Typical Range):
Parameter Specification
Working Width 1400 mm – 2500 mmSpeed Up to 100 meters/minHeating System Steam / Thermic Oil / ElectricalFlute Type A, B, C, E (as required)Paper GSM 120 – 300 GSMPower Requirement As per configuration


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�� Advantages:
Produces high-quality corrugated medium for 2-ply & 3-ply boards.
Low maintenance, energy-efficient, and long-lasting design.
Ideal for medium to large-scale corrugated box plants.
Available in fingerless or finger-type models to suit your production needs.
Backed by Senior Packaging Machinery’s trusted after-sales support and technical expertise.


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�� How It Works:
Kraft paper from the reel passes through preheating rolls → enters the corrugating rollers to form flutes → adhesive applied → output is single-faced corrugated paper ready for lamination with liner sheet.

🏭 Fingerless Single Profile Paper Corrugation Machine
Manufactured by Senior Packaging Machinery
At Senior Packaging Machinery, we engineer innovation for precision packaging.Our Fingerless Single Profile Paper Corrugation Machine is a high-speed, next-generation model designed to deliver flawless corrugation quality with superior flute formation and bonding.
Unlike traditional finger-type models, this fingerless system uses high-pressure air suction to hold the paper against corrugating rollers — ensuring clean flute shape, higher output, and zero paper damage even at high speeds.
Built for continuous operation and long-term performance, this machine is ideal for modern 2-ply and 3-ply corrugated board production lines.

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⚙️ Key Features:
Fingerless Technology: Vacuum suction system replaces mechanical fingers for smoother flute formation.
High-Speed Output: Consistent performance at speeds up to 120–150 meters/min.
Precision Corrugating Rollers: Made of special alloy steel, hard-chrome plated, and mirror-finished.
Auto Temperature Control: Uniform heating through steam, thermic oil, or electric system.
Glue Control System: Automatic glue circulation ensures balanced adhesive application.
Motorized Reel Stand (Optional): Easy paper roll loading and tension control.
Compact & Heavy-Duty Design: Rigid frame minimizes vibration and ensures long service life.
Easy Maintenance: Simplified roller access and quick cleaning arrangement.


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📏 Technical Specifications (Typical Range):
Parameter Specification
Working Width 1400 mm – 2500 mmSpeed Up to 150 meters/minFlute Type A, B, C, E (as required)Heating System Steam / Thermic Oil / ElectricalPaper GSM Range 120 – 300 GSMControl System Manual / Semi-Automatic / PLC Optional


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💡 Advantages:
Perfect flute accuracy with zero paper cracking.
Smooth, silent running at high speeds.
Low power consumption and reduced wastage.
Longer life of rollers and bearings.
Ideal for high-volume corrugated board manufacturers.
Fully backed by Senior Packaging Machinery’s expert technical support and service network.


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🧠 How It Works:
Kraft paper passes through preheating rolls → enters the corrugating rollers → vacuum suction holds the paper tightly → adhesive applied → output is a high-strength single-faced corrugated sheet ready for lamination.

🏭 Pneumatic Single Profile Paper Corrugation Machine
Manufactured by Senior Packaging Machinery
At Senior Packaging Machinery, we believe in combining precision engineering with smart automation.Our Pneumatic Single Profile Paper Corrugation Machine is an advanced model designed for high-speed, smooth, and efficient flute formation using pneumatic pressure control instead of traditional mechanical systems.
This technology ensures uniform flute structure, consistent bonding, and effortless roller engagement/disengagement, making it the perfect choice for industries demanding superior corrugated board quality with reduced operator fatigue.

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⚙️ Key Features:
Pneumatic Pressure Control: Automatic roller lifting and pressure adjustment through air cylinders for accurate flute formation.
High-Speed Output: Delivers consistent performance up to 120–150 meters/min.
Precision Corrugating Rollers: Made of alloy steel, hard-chrome plated, and ground for long life and high accuracy.
Auto Temperature Regulation: Uniform steam or thermic heating for strong and clean flute bonding.
Automatic Glue Unit: Continuous glue circulation system for smooth adhesive application.
Heavy-Duty Frame: Strong fabricated structure for vibration-free operation and durability.
Optional Motorized Reel Stand: Easy paper roll loading and tension control with minimal manual effort.
Fingerless or Finger-Type Option Available as per production requirement.


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📏 Technical Specifications (Typical Range):
Parameter Specification
Working Width 1400 mm – 2500 mmSpeed Up to 150 meters/minFlute Type A, B, C, or EHeating System Steam / Thermic Oil / ElectricalPressure System Pneumatic (air cylinder-based)Paper GSM Range 120 – 300 GSM


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💡 Advantages:
Pneumatic system gives perfect pressure balance and reduces roller wear.
Smooth flute formation and better bonding quality even at high speed.
Quick roller lifting avoids paper wastage during stoppages.
Lower maintenance and easy operation.
Ideal for high-volume, quality-focused corrugated sheet production lines.
Backed by Senior Packaging Machinery’s trusted service network and expert support.


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🧠 How It Works:
Kraft paper passes through preheating → enters corrugating rollers → pneumatic system applies precise pressure → flute formed → adhesive applied → single-faced corrugated paper delivered with uniform structure and strength.

The Machine has flute rolls which are the main part of this machine. These are very minutely finished to give the perfect impression on the board. Motorized self loading twin shaft reel stand with three unwinding shafts helps in easy operation saving time. Electric heaters are fitted to provide lamination of board which help to increase the efficiency and production. 

Features:

• Sturdy designed
• Highly demanded
• High performance

Technical Specifications:

THE SENIOR MACHINERY PACKAGING FSHSCDP Double Profile Fingerless Oblique Type Single Facer Paper Corrugation Machine with Self Loading system is a modern gem focused on producing high strength high quality corrugation boards at high speeds. The made in India gem from 'SENIOR' is trusted and loved by corrugation manufacturers around the globe. Known for its versatility, durability and value-for-money the machine is at heart of corrugation manufacturers with medium to large scale operations and those seeking to enter the big league. Machine finds utility in producing regular and printed corrugated boxes from a single machine source. This is a high Speed oblique type Paper Corrugating Machine with twin flute/Double profile system, designed to use two (2) different flutes in one corrugation machine without changing the flutes.

. Salient Features

. Suitable to run two flutes without changing the flute rolls

. 2 Flute roll sets (with Narrow/E flute preferred generally)

. Comes with Heater, Counter, AC Drive and Reel Stand

 . Jumbo reel stand

. Auto Gum Circulation and Slitter Attachment are optional features

. HSCDP is finger type operation and FSHSCDP is fingerless operation as upgradation in HSCDP      category

🏭 Pneumatic Double Profile Paper Corrugation Machine
Manufactured by Senior Packaging Machinery
At Senior Packaging Machinery, we blend innovation with precision to redefine corrugation technology.Our Pneumatic Double Profile Paper Corrugation Machine is a high-performance, fully automatic model designed to produce two different flute profiles (A/B/C/E) on a single machine — with pneumatic pressure control for seamless, high-speed operation.
This advanced system enables quick flute change, precise pressure balancing, and smooth roller engagement — all while maintaining superior bonding, accurate flute structure, and high productivity.

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⚙️ Key Features:
Dual Flute Capability: Two sets of corrugating rolls to produce any two profiles (A+B, B+C, or C+E).
Pneumatic Pressure System: Air cylinders control roller pressure and engagement for uniform corrugation and easy operation.
Quick Profile Change: Fast and effortless switching between flute types without downtime.
High-Speed Output: Capable of running up to 150 meters/min, ensuring uninterrupted performance.
Fingerless Option Available: Vacuum suction system for flawless flute formation and smooth paper feeding.
Auto Temperature Control: Maintains even heating through steam, thermic oil, or electrical system.
Precision Rollers: Hard-chrome plated, ground, and balanced for long life and accuracy.
Heavy-Duty Frame: Sturdy structure designed for stability, minimal vibration, and long-term reliability.


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📏 Technical Specifications (Typical Range):
Parameter Specification
Working Width 1400 mm – 2500 mmSpeed Up to 150 meters/minFlute Type A, B, C, E (any two combinations)Heating System Steam / Thermic Oil / ElectricalPressure System Pneumatic (air cylinder control)Paper GSM Range 120 – 300 GSMControl Panel Manual / Semi-Automatic / PLC Optional


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💡 Advantages:
Two flute profiles in one compact setup — saves space, time, and manpower.
Pneumatic operation ensures accurate pressure control and reduces mechanical wear.
Delivers smooth flute finish, excellent bonding, and consistent board quality.
Ideal for 3-ply, 5-ply, and 7-ply corrugated board production lines.
Minimal maintenance and high durability.
Backed by Senior Packaging Machinery’s reliable after-sales service and technical support.


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🧠 How It Works:
Paper from reels passes through preheating → enters selected corrugation set → pneumatic system controls roller pressure for flute formation → adhesive applied → output as single-faced corrugated sheet → shift to second set for alternate flute — all without stopping production.

SENIOR High Speed Oblique type single face Paper Corrugating Machine (Bearing Mounted) (HSCBR) and FSHCBR oblique type High Speed model offers a high rate of production on the roller bearing for smooth running and longer life. The machine is fitted with gear box which runs in oil bath. The machine is provided with hydraulic self-loading twin shaft reel stand and 2 pre heating cylinders. Slitter blades are optional with the machine

Features

. Inhouse casting for better quality control and build a stronger and heavier profile

. UV Design of flute rolls to add greater strength in corrugated board, especially helpful for bigger sizes

. Inhouse design and grinding of flute rolls to build perfect E, F and C flute boxes

. Vertical integration of all the manufacturing processes to build a world class product

The Double Profile Paper Corrugation Machine from Senior Packaging Machinery is designed for high-speed and versatile corrugated sheet production with dual flute options in a single setup. This advanced model allows manufacturers to produce two different flute profiles (such as ‘A’ & ‘B’ or ‘C’ & ‘E’) without any interruption, ensuring continuous productivity and reduced downtime.
Equipped with precision-engineered rollers, fingerless technology (optional), and a heavy-duty motorized drive system, the machine delivers flawless corrugation even at high speeds. Its auto temperature control system and steam heating mechanism maintain consistent bonding between liners and flutes, ensuring superior board strength and smooth surface finish.
The Double Profile Corrugation Machine features:
🔹 Two sets of flute rollers for quick flute changeover without machine stoppage.
🔹 Hardened & ground flute rollers for long life and uniform corrugation.
🔹 Centralized lubrication system for smooth operation and reduced wear.
🔹 Heavy-duty gear box and variable speed motor for efficient control.
🔹 Auto gum circulation system for uniform adhesive coating.
🔹 Easy maintenance design with operator-friendly control panel.

✅ Benefits:
Dual flute flexibility for varied board thickness and strength.
Enhanced production capacity and reduced setup time.
Ideal for 3, 5, or 7-ply corrugated board lines.

🔧 Available Sizes: 42”, 52”, 62”, 72” and custom options.🏭 Brand: Senior Packaging Machinery – Known for reliability, performance, and precision in corrugation technology.

🏭 Oblique Type Paper Corrugation Machine
Manufactured by Senior Packaging Machinery
At Senior Packaging Machinery, we specialize in delivering innovative and high-precision corrugation solutions.Our Oblique Type Paper Corrugation Machine is engineered for superior performance, producing perfect single-faced corrugated sheets using an oblique roller alignment that ensures smooth flute formation and high bonding strength.
This unique oblique design enhances sheet quality, reduces paper stress, and ensures consistent output even at high speeds, making it ideal for modern corrugated board manufacturing units.

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⚙️ Key Features:
Oblique Roller Design: Angled rollers create precise flute shapes while minimizing stress on paper.
High-Speed Operation: Capable of running at 120–150 meters/min with uniform results.
Automatic Glue System: Ensures consistent adhesive application for strong flute-liner bonding.
Preheater Unit: Maintains correct paper moisture and temperature for better corrugation.
Durable Construction: Heavy-duty frame and rollers for vibration-free, long-lasting operation.
Optional Fingerless Technology: Vacuum suction system for flawless flute formation and minimal paper damage.
User-Friendly Operation: Simple controls with optional PLC-based automation for production monitoring.


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📏 Technical Specifications (Typical Range):
Parameter Specification
Working Width 1400 mm – 2500 mmSpeed Up to 150 meters/minFlute Type A, B, C, EHeating System Steam / Thermic Oil / ElectricalPaper GSM Range 120 – 300 GSMControl Panel Manual / Semi-Automatic / PLC Optional


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💡 Advantages:
Oblique roller alignment ensures perfect flute structure and reduced paper tearing.
Smooth, high-speed production with minimal downtime.
Energy-efficient design with low power consumption.
Ideal for single-faced corrugated sheet production for 2-ply and 3-ply boards.
Long-lasting rollers and heavy-duty frame for reliable performance.
Supported by Senior Packaging Machinery’s technical team and after-sales service.


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🧠 How It Works:
Kraft paper passes through the preheater → enters oblique-aligned corrugating rollers → flute formed under precise pressure → adhesive applied → output is high-quality single-faced corrugated sheet, ready for lamination with liner sheets.

🏭 Double Profile Paper Corrugation Machine
Manufactured by Senior Packaging Machinery
At Senior Packaging Machinery, we specialize in high-performance corrugation technology that combines speed, precision, and flexibility.Our Double Profile Paper Corrugation Machine is a next-generation solution designed for efficient production of two different flute profiles (A/B/C/E) on a single machine — without changing rollers or stopping operations.
This advanced system allows instant switching between profiles, ensuring uninterrupted production, reduced setup time, and maximum efficiency — making it the preferred choice for large-scale corrugated box manufacturing units.

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⚙️ Key Features:
Dual Flute Capability: Two sets of corrugating rolls for producing two profiles (e.g., A & B, B & C) on the same machine.
Quick Profile Change: Simple mechanical shifting system enables fast transition between profiles.
High-Speed Operation: Ensures smooth production up to 120–150 meters/min (depending on model).
Fingerless Technology (Optional): Uniform bonding and smooth flute structure without paper damage.
Auto Temperature & Glue Control: Consistent heating and adhesive application for flawless results.
Heavy-Duty Structure: Fabricated steel frame with vibration-free performance for long operational life.
Preheater Assembly: Ensures paper flexibility and perfect moisture balance before corrugation.
Energy Efficient Design: Optimized for low power consumption with variable frequency drives.


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📏 Technical Specifications (Typical Range):
Parameter Specification
Working Width 1400 mm – 2500 mmSpeed Up to 150 m/minFlute Type A, B, C, E (any two combinations)Heating System Steam / Thermic Oil / ElectricalPower Load As per machine sizePaper GSM Range 120 – 300 GSMType Fingerless / Finger Type


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💡 Advantages:
Two profiles on one machine = space saving & higher productivity.
Reduces downtime and manual roller changing effort.
Suitable for high-volume continuous board production.
Delivers perfect flute structure with superior bonding quality.
Low maintenance and long operational durability.
Backed by Senior Packaging Machinery’s expert service and nationwide support network.


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🧠 How It Works:
Paper from reels passes through the preheater → moves into the first corrugation set for one profile → or shifted to the second set for alternate profile → adhesive applied → output as single-faced corrugated paper → ready for further lamination in 3/5-ply lines.

Woodwind Rolls are minutely completed and mounted on circular Roller Bearings, to give idealize impact on Board. The setting of Flute Roll is from one side as it were. A Motor is fitted to keep the Gum Rolls Rotation for tumult of the gum while the gum Unit is withdrawn from the Flute Rolls. A steam shower is accommodated idealize development of the flutes. Mechanized self Loading Reel Stand is also furnished with machine. The Machine is furnished with Centralized Lubrication System.

Technical Specifications:

�� Fingerless Double Profile Paper Corrugation Machine
Manufactured by Senior Packaging Machinery
At Senior Packaging Machinery, we design innovation that performs beyond expectations.Our Fingerless Double Profile Paper Corrugation Machine is an advanced high-speed model that allows production of two different flute profiles (A/B/C/E) on a single machine — without stopping or changing rollers manually.
With fingerless vacuum suction technology, it ensures smooth flute formation, consistent bonding, and zero paper cracking — even during continuous, high-speed operations.This machine is the ultimate choice for packaging industries that demand speed, precision, and flexibility in corrugated sheet manufacturing.

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⚙️ Key Features:
Dual Flute System: Two sets of corrugating rolls to produce any two profiles (A+B, B+C, or C+E) as per requirement.
Fingerless Technology: Vacuum suction keeps paper tightly on rollers, ensuring perfect flute accuracy and no paper tearing.
High-Speed Production: Operates efficiently at speeds up to 150 meters/min, maintaining consistent quality.
Auto Temperature & Glue Control: Intelligent system for uniform heating and balanced adhesive coating.
Heavy-Duty Frame: Built with robust structure for vibration-free and long-term operation.
Quick Profile Change: Easy shifting mechanism to switch between flute profiles instantly.
Energy Efficient: Designed with low power consumption motors and variable frequency drives.
Optional Motorized Reel Stand: Simplifies roll loading and tension adjustment.


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�� Technical Specifications (Typical Range):
Parameter Specification
Working Width 1400 mm – 2500 mmSpeed Up to 150 meters/minFlute Type A, B, C, E (any two combinations)Heating System Steam / Thermic Oil / ElectricalPaper GSM Range 120 – 300 GSMControl Panel Manual / Semi-Automatic / PLC Optional


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�� Advantages:
Two flute profiles on one machine — space saving & cost efficient.
Fingerless suction gives cleaner, sharper flutes and better bonding.
Ideal for 3-ply, 5-ply, and 7-ply corrugated board plants.
Minimum downtime with instant profile change.
High output, low maintenance, and long operational life.
Fully supported by Senior Packaging Machinery’s technical expertise and service network.


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�� How It Works:
Kraft paper passes through preheating rolls → enters the selected corrugation set → vacuum suction holds it firmly for flute formation → glue applied → output as single-faced corrugated sheet of the chosen profile → switch to second set for alternate flute — all without halting production.