Senior Packaging Machinery Mfg. Co.

We offer 5 Ply Automatic Corrugation Board Making Plant and board making plant. With totally inhouse manufacturing. e.g:- Fingerless corrugation, Electric and hydraulic shaftless reel stand, Pre heaters and duplex triplex pre heaters web aligner, web tensioner, web guide, take up unit and doube backer system with thin blade rotary and n.c cutt off and stacker complete.


Available size :- 1400mm ,1600mm, 1800mm.

Senior`s Economical Semi-Automatic Corrugation Plant is focused on building a quality corrugation product for you with focus on value for money. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply.

.Production: 4T per Day 10,000 Master Cartons (approximately)

.Heating Source: Electric

.Manpower Dependence: Medium

.Manpower Required: 20-22

 

. Technical Specifications

One

SENIOR High Speed Single Face Paper Corrugating Machine (Oblique Type) With One Set of Narrow Flute Rolls, Hydraulic Self Loading Reel Stand, Electricals, Starter (With Gear Box)

Size: 52”                               

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One

SENIOR High Speed Reel to Sheet Cutter As Well As 2 Ply Corrugated Board, with Accessories & Electricals                      

Size: 52”

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One

SENIOR Sheet Pasting Machine (Heavy Duty) with Electricals

Size: 75”

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One

SENIOR Four Bar Rotary Cutting & Creasing Machine with 4 Sets of Cutting & Creasing Dies with Electricals

Size: 75”

One

SENIOR Eccentric Slotter with 3 Slotting & 1 Corner Cutting Dies With Electricals

Size: 75”

One

SENIOR Single Color Flexo Printer with Anilox Roller With Variable Speed Drive

Size: 52”x72”

One

SENIOR Heavy Duty Power Box Stitching Machine (Angular)

Size: 42”

Size: 48"

One

SENIOR Heavy Duty Board and Reel to Sheet Cutter Cutter (Cast Iron Body) with Reel Stand and High Carbon Knife

Size: 52”

We bring together highly durable and trusted set of machines in this primary line that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who are looking to start operations in small to medium scale.

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible and durable machinery plants.

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly.

We offer 3/5Ply Automatic Corrugated Board Plant. With Latest Fingerless corugation machine technologies, Shaftlessrell stand, Web aliner, takeup unit, Double stage Bridges, Plc gluer, Double Backer consisting 15 hot plates and Cooling Unit, N.c thin blade rotary machine and N.c Servo Cutt off with auto down stacker complete unit.

• 🏭 5 Ply Automatic Corrugated Board Making Plant

Engineered & Manufactured by Senior Packaging Machinery
At Senior Packaging Machinery, we redefine precision and performance in corrugated packaging technology.Our 5 Ply Automatic Corrugated Board Making Plant is a state-of-the-art solution designed for industries seeking high-speed, heavy-duty, and continuous corrugated board production with absolute accuracy and consistency.
Built with advanced automation, intelligent control systems, and durable mechanical components, this plant ensures maximum productivity with minimum downtime — delivering 5-layer corrugated sheets that meet international packaging standards.
--- ------ ------------⚙️ Complete Line Configuration (Main Units)
1. Mill Roll Stand (Auto Hydraulic Type)
Heavy-duty reel stand for holding multiple paper rolls.
Hydraulic lifting & tension control for smooth paper feeding.
Auto brake & pneumatic controls for perfect synchronization.


2. Preheater & Preconditioning Unit
Ensures uniform moisture and temperature in kraft paper.
Maintains flexibility for better corrugation and bonding.


3. Single Facer (Two Units)
Produces fluted paper layers with precision heating system.
High-speed flute rollers (A/B/C/E flute options).
Steam-heated system ensures sharp flute formation & durability.

4. Glue Unit
Automatic glue circulation & control system.
Uniform adhesive application for consistent bonding strength.


5. Double Backer (Pasting Section)
Joins multiple liners and fluted mediums to form 5-ply board.
Heavy pressure rollers for perfect lamination without air bubbles.


6. Bridge Conveyor & Overhead System
Transfers single-faced web smoothly between sections.
Controlled tension and alignment ensure wrinkle-free boards.


7. Dryer Section
Multi-stage hot plate system for complete drying.
Precise temperature control for balanced moisture content.


8. Cut-off & Slitter Scorer
High-speed rotary cutting with exact sheet dimensions.
Adjustable scoring blades for easy carton folding.


9. Sheet Piling & Stacker Unit
Automatic stacking and counting of finished boards.
Smooth delivery system for efficient handling.


10. Central Control Panel (PLC Based)
Intelligent system for speed synchronization & monitoring.
Digital display of temperature, speed & production data.
Fault detection alarms for quick troubleshooting.


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🌟 Technical Highlights:----
Paper Compatibility: Kraft paper GSM 120–300
Flute Options: A, B, C, E, F (customizable)
Production Speed: Up to 150 m/min
Board Widths: 1400mm to 2500mm
Heating System: Steam, Thermic oil, or Electrical (as per requirement)
Power & Energy: Low consumption design with variable frequency drives
Automation: PLC controlled with touch screen HMI interface


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💡 Advantages of Senior Packaging 5 Ply Plant:
Fully automatic operation from reel to finished board.
High-speed continuous output with minimal wastage.
Perfect bonding, even flute structure, and superior surface finish.
Heavy-duty build for long operational life & reduced maintenance.
Energy efficient system with advanced heating control.
Suitable for corrugated carton, export packaging, and bulk production units.
Backed by Senior Packaging Machinery’s nationwide support network and technical expertise.

🌟 3 Ply Automatic Corrugated Board Making Plant
Offered by Senior Packaging Machinery
At Senior Packaging Machinery, we take pride in engineering excellence and precision. Our 3 Ply Automatic Corrugated Board Making Plant is a fully integrated system designed to deliver high-quality corrugated sheets with maximum productivity and minimum manpower.
Built with advanced automation technology and robust construction, this plant ensures consistent performance, perfect flute formation, and superior bonding strength, making it ideal for packaging industries that value efficiency and quality.
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⚙️ Key Features & Highlights:
Fully Automatic Operation: Seamless synchronization between all units — from paper reel to finished 3-ply sheet — ensuring smooth and continuous production.
High-Speed Output: Capable of producing corrugated boards with exceptional accuracy, even at high speeds.
Precision Heating & Glueing System: Uniform adhesive application and temperature control for strong flute bonding.
Energy Efficient Design: Optimized power usage with intelligent control panels and variable speed drives.
Heavy-Duty Build: Engineered with durable rollers, robust frame, and precision bearings for long-term reliability.
User-Friendly Interface: Simple control system with real-time monitoring and easy maintenance.
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🏭 Why Choose Senior Packaging Machinery?
Decades of expertise in corrugated packaging technology.
Complete in-house manufacturing and testing for unmatched quality assurance.
Customizable setups as per sheet size, GSM, and production capacity.
Reliable after-sales service and technical support team across India.
Trusted by hundreds of clients for performance, durability, and innovation..... ...... ...... .......📦 Applications:Perfect for manufacturing corrugated boards used in carton boxes, packaging sheets, and industrial packing solutions.

🏭 4-Bar Rotary Cutting and Creasing Machine
Manufactured by Senior Packaging Machinery
At Senior Packaging Machinery, we combine precision engineering with high-speed automation to deliver efficient, high-quality packaging solutions.Our 4-Bar Rotary Cutting and Creasing Machine is designed for simultaneous cutting and creasing of corrugated sheets, cartons, and packaging boards, enabling manufacturers to produce perfectly shaped and foldable sheets in a single pass.
With advanced rotary bars, precision blades, and adjustable creasing units, this machine ensures uniform cuts, accurate creases, and minimal material wastage, enhancing overall productivity.

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⚙️ Key Features:
4-Bar Rotary System: Enables simultaneous cutting and creasing in one operation for faster production.
High-Precision Cutting Blades: Hardened steel blades provide clean, sharp cuts for all board thicknesses.
Adjustable Creasing Bars: Ensures accurate fold lines without cracking the board.
Automatic Feeding Mechanism: Smooth sheet feeding for continuous operation with minimal manual intervention.
High-Speed Operation: Capable of handling large volumes efficiently with consistent quality.
Heavy-Duty Construction: Sturdy frame and components reduce vibration and increase operational life.
User-Friendly Control Panel: Easy operation with optional PLC automation and production monitoring.
Safety Features: Emergency stops and protective covers for operator safety.


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📏 Technical Specifications (Typical Range):
Parameter Specification
Sheet Width 1400 mm – 2500 mmCutting & Creasing Speed Up to 80–120 sheets/minBoard Thickness Range 1 mm – 10 mmPower Requirement As per machine configurationControl Panel Manual / Semi-Automatic / PLC Optional


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💡 Advantages:
Performs cutting and creasing in one pass → saves time and reduces handling.
Accurate cuts and fold lines ensure high-quality finished cartons.
Reduces material wastage and improves production efficiency.
Suitable for 2-ply, 3-ply, and multi-ply corrugated board operations.
Long-lasting blades and heavy-duty frame for minimal maintenance.
Fully backed by Senior Packaging Machinery’s technical support and after-sales service.


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🧠 How It Works:
Corrugated sheets are fed into the machine → guided through the 4-bar rotary system → sheets are simultaneously cut and creased → output delivered as ready-to-fold sheets for carton making.

Senior Semi-Automatic Corrugation Plant - Model ENS-PRO1

ENS-PRO1 is focused on building a quality corrugation product at scale for manufacturers with a high output and serving multiple clients. It can be used to build robust corrugation boxes of 2/3/5/7/9 ply.

Production: 4T per Day 10,000-12500 Master Cartons put together (approximately)

Heating Source: Electric

Manpower Dependence: Low

Manpower Required: 7-12

PRO1 brings our market leaders and standards Combined Rotary Slotter Slitter Scorer and Thin Blade Slitter Scorer Machine to the plant which help increase your output by 5x with significant improvement in quality. This helps you serve a variety of clients as well as bring a differentiated product to the market.

Technical Specifications

Senior High Speed Single Face Paper Corrugating Machine (Oblique Type) With One Set of Narrow Flute Rolls, Hydraulic Self Loading Reel Stand, Electricals, Starter (With Gear Box)

Size: 52”

One

Senior High Speed Reel to Sheet Cutter As Well As 2 Ply Corrugated Board, with Accessories & Electricals                      

Size: 52”

One

SENIOR Sheet Pasting Machine (Heavy Duty) with Electricals

Size: 75”

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One

Associated Thin Blade Slitter Scorer designed to slit and crease the Corrugated

Board, Pneumatic Grinding to Sharp the Blades with Variable Speed

Drive Motor, Manual left and right slitting blade movement

Size: 2200 mm

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One

Associated Combined Model Slotter Slitter Scorer with Chain Feeder, With Digital Setting of Slotting Blades, With Speed Controller

Size: 2200x1400 mm

One

SENIOR Single Colour Flexo Printer with Anilox Roller With Variable Speed Drive

Size: 52”x72”

One

SENIOR Heavy Duty Power Box Stitching Machine (Angular)

Size: 42”

We bring together highly durable and trusted set of machines in this commercial line with a mix of latest innovations that can help a corrugation manufacturer deliver a high standard product with great productivity. With focus on industries like Commercial Box Making, Food (Apple), Auto Ancillary, Electronics and Retail this corrugation production line is best suited for manufacturers who have medium to large scale operations and are commercial third party producers.

The products are especially designed to perform exceptionally in markets like India, South Asia, Africa and Latin America where space is a constraint and manufacturers are looking for flexible, durable and yet highly productive machinery plants.

Our versatile and unique offering helps them easily add new or advanced machines as they grow to help them scale production seamlessly to 50,000 to 1Lakh boxes per day.